What is Explosive Welding Plates?
Nickel Plated Copper Sheet, which is, the metal composite plate produced by the explosive welding method (explosion welding method), explosive welding plate generally refers to the explosion of the metal composite plate. An explosive welding composite plate is a type of composite material plate manufactured by using explosive forming technology, and its manufacturing process involves multiple steps such as explosive forming, metal composite, and surface treatment.
Metal explosive welding technology is a composite material processing technology that utilizes the large energy generated by the instantaneous generation of explosives to instantly composite 2 or more kinds of similar or dissimilar materials together, and this technology can weld alloys with different properties, especially those which are not dissolved, into one piece.
In comparison with the direct rolling composite method:
(1) loading speed, which is, the loading process is instantaneous ;
(2) Applied to the workpiece high-pressure pulse load, loading stress is a lot higher than the yield strength of the metal material;
(3) The bonding area shows wave-like metallurgical bonding characteristics;
Explosive welding composite plate history
Explosive composite discovery is the earliest in 1944, the American L.R. Karl (Carl) inside a dynamite explosion test, accidentally found two bits of 1-inch diameter, thickness of .035 inches of thin brass discs, due to the sudden impact of the explosion and was welded together. Actually, in World War II, individuals the repair of wounded tanks, but additionally often discovered that tilted impact to the tank around the shrapnel will be firmly welded to the tank armor phenomenon, just during the war people have virtually no time to study it.
In 1947, the Siberian branch of the Soviet Academy of Sciences, the famous scientists M.A. Lavrentsev in study regarding polymer bombs to penetrate the armor also found this phenomenon, within his dissertation formally known as “explosive welding”.
In the field of welding, the welding of different materials, such as steel and aluminum, steel and copper, is technically very difficult. And large welding depth of welding can also be very difficult, if you want to use conventional welding, shielding welding as well as other welding methods will be two 40mm thick wide plate welded into a 80mm thick wide plate, it really is estimated that no one can do. However, the explosive welding is perfect to resolve the 2 problems at the same time.
Explosive welding composite plate principle production method
Explosive welding is a composite plate manufacturing method that combines one or more materials into a single piece using explosives as the energy source. Following the explosion of explosives, the blast products form a higher-pressure pulse load, directly acting on the compound plate, promoting the top-speed movement of the compound plate, in the collision reason for the compound plate as well as the substrate tilt collision, accompanied by violent plastic deformation as well as the formation of the jet, the jet takes away the top of the contamination layer, so the welded metal flat plate having a clean surface in contact with each other at high temperatures and pressures, the two kinds of plate will realize the strong metallurgical bonding.
Explosive welding composite plate-specific production methods:
1. Explosion molding
Explosion molding is the initial step in the manufacture of explosive welding composite plates. In the explosion forming process, explosives in some conditions instantly detonated, the resulting high-pressure gas will be pushed to the other side of the metal plate mold, so the metal plate instantly to get the desired shape and size. This forming method is described as high precision and efficiency.
2. Metal composite
In the explosion molding, the need for metal composite. This step is generally used in explosion welding or explosion crimping as well as other methods, 2 or more metal plates through the explosion energy combined together to create a composite material. Throughout the metal composite process, a metallurgical reaction occurs between different metals, forming a powerful metallurgical bond.
3.Surface treatment
Surface therapy is usually required to improve the surface quality and corrosion resistance of the explosive welding plate. Commonly used surface treatment methods include spraying, plating, chemical plating and so forth. These techniques can boost the wear resistance, corrosion resistance and aesthetics of the composite plate.
Explosive welding composite plate production process, although simple, flexible production, but the technical requirements are high, hard to accurately control, the parent material properties (toughness, impact properties, etc.), explosives properties (bursting speed stability, safety, etc.), the first parameters (the amount of explosives per unit area, the base compound plate spacing, etc.) as well as the dynamic parameters (collision angle, the compound plate collision speed, etc.) of the choice and system coordination of the composite plate of the finished product yield and quality has a direct impact.
The composite interface consists of direct bonding area, melting layer and vortex. Atomic diffusion exists in the bonding interface, and severe plastic deformation with work hardening happens in the bonding zone. The bonding surface has a wavy structure, which is helpful to the improvement of bonding strength and tensile strength.
Explosive welding plate performance
Explosive welding explosive welding plate will not change the chemical composition and physical state of the original material, based on the actual needs of the composite material to be individually processed in to the required optimal state.
Explosive welding plate application performance is superb, can withstand cold, hot processing without changing the thickness of the mixture of materials than the mixture of composite materials is extremely high strength, usually higher than the low side of the mixture of materials, which is unattainable by other technologies. The composite material will not delaminate or crack during subsequent heat treatment, leveling, cutting, rolling, spinning as well as other production.
For room temperature and 550 ? heat management of carbon steel surface layer (near the interface layer) has serious deformation caused by fibrous tissue and several fine particles, the center of the organization of ferrite plus pearlite; stainless steel interface for your second phase of point-like organization, the center of the needle-like organization. But by 650 ? management of carbon steel samples near the interface section of small particles of the organization disappeared (that may occur decarburization), the grain becomes coarse, the center of the organization continues to be ferrite plus pearlite, but can not observed in the organization of the slip line produced by deformation; and in the stainless steel interface you will find a lot of small black particles, titanium steel composite plate could be the decarburization of chromium carbide particles formed after the benefits of the material into a whole, giving full play to the usage of different metal materials, and greatly save rare and rare materials, and the usage of different metal materials. The usage of performance greatly saves rare metal materials, thus reducing the production cost of equipment.
Weak demand and oversupply in Asia have pushed steelmakers in the region to develop supplies of low-carbon steel and iron, especially as the Jan. 31 reporting deadline for your European Union’s Carbon Boundary Adjustment Mechanism (CBAM) draws nearer, market participants said.
The situation is further complicated because other Western countries, namely the U.S., want to introduce similar policies.
A Singaporean trader said, “Asian steel producers have not slowed down production and want to increase output, therefore we expect capacity additions to outpace demand growth, especially in the post-epidemic recovery period.” . “…… Products need to go somewhere. Producers can export to Europe, but this means they need to offer low-carbon products at competitive prices.”
Asia’s way to decarbonization has already seen a number of breakthroughs, particularly as policymakers have focused on various climate targets and worked with public and private stakeholders to build up low-carbon technologies.
These investments have enabled steelmakers to discover commercially viable technologies and reliable sources of clean energy, namely direct reduction of iron from scrap or gas, or shifting to electric arc furnace steelmaking, that features a lower carbon intensity when compared with blast furnaces.
Paolo Frediani, senior analyst at Fastmarkets, said the marketplace is reacting to the steadily growing demand for green steel, given the amount of pipeline investment.
“CBAM will certainly provide a major boost [in developing a green steel supply chain], but despite the advanced regulation of steel emissions in Europe, the green steel premium is largely supported because more and more end-users are trying to reduce their overall carbon footprint,” says Frediani. “Although this drive is stronger in some regions than the others, it really is becoming a global phenomenon.”
Explosive composite explosion welding advantages
Explosive composite this new process, new technology inside a short period of time to acquire rapid development and wide application, the primary reason is it has the following four advantages:
(1) A variety of composite materials can be combined it can make the melting point, strength, coefficient of thermal expansion as well as other performance differences are extremely disparate metal combinations to accomplish composite. Such as aluminum – steel, titanium – steel. At present has realized the composite material combination of more than 300 kinds, which is incomparable to other methods.
(2) Excellent material properties
Composite plate of the general design principle is to meet the mechanical properties of the structure of the base material, compound plate to satisfy the corrosion or wear resistance as well as other properties. Therefore, compared with a single metal plate, the composite plate makes full use of the best performance of the substrate, as well as the compound plate not just has the required high strength but additionally has excellent corrosion resistance, wear resistance, as well as other properties of high production efficiency.
(3) High production efficiency/high bond strength.
Explosive composite in a very short period of time, and can be welded over a large area, a place of up to 20 square meters or more, in the composite interface, dissimilar metals through the metal bond to accomplish inter-atomic bonding is generally not less than the minimum of the effectiveness of the composite material constituting the respective parent body.
(4) Good economy
The usage of explosion welding technology to produce composite plate products have both corrosion resistance of the compound layer as well as other functional characteristics and both the effectiveness of the grass-roots level and plastic toughness indicators, it can save you precious metal resources, reduce costs.
Application of explosive welding plate
Composite materials produced by the explosive welding method continues to be widely used in petroleum, chemical, shipbuilding, electronics, electric power, metallurgy, machinery, aerospace, atomic energy as well as other industrial fields. The composite plate is carbon steel being a substrate, single-sided or multi-faceted with precious metals being a double layer of high-efficiency energy-saving new composite materials, composite by explosion welding of special processing technology, both using the corrosion resistance of precious metals, wear resistance, but additionally with carbon steel, good weldability, molding, extensibility, thermal conductivity; explosive welding plate is currently widely used in the petrochemical industry, metallurgy, salt production and alkali production, the water industry, Nuclear industry.
Shipbuilding
In shipbuilding, explosive welding plates may be used to manufacture hull structures, decks, bulkheads, etc. Due to its high strength and good corrosion resistance, the explosive welding plate can effectively improve the durability and repair life of the ship.
Aerospace
In the aerospace field, explosive welding composite plates may be used to manufacture airplane fuselage, wings, engine parts, etc. Due to its good thermal stability and strength, explosive welding composite plate can improve the performance and safety of aircraft.
Construction Industry
In the construction industry, explosive welding composite plates may be used to manufacture structural parts for bridges, high-rise buildings, highways, and so forth. Due to its high strength and good corrosion resistance, explosive welding composite plate can improve the safety and repair life of buildings.
Automobile manufacturing
In automobile manufacturing, explosive welding composite plates may be used to manufacture body structural parts, engine parts, and so forth. Due to its lightweight, high strength, and good thermal stability, the explosive welding plate can improve the performance and safety of automobiles.
Explosive welding plate cladding of metals supplier
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