Fiber-To-The-Home Wire Manufacturing Line – State-of-the-art Production System
Were you aware that contemporary glass-fiber cabling setups function at velocities of up to 190 m per minute? This incredible efficiency is made possible by sophisticated fabrication techniques designed for swift manufacturing.
Such setups are developed to process diverse cable types, including drop cables and tight buffered cables. Their compact design, typically below 26 m, makes them ideal for modern facilities.
Integration with automated manufacturing systems guarantees uninterrupted functioning. Via MES/ERP connectivity, these fiber secondary coating line production lines offer peerless accuracy and productivity. This renders them the leading option for companies striving to remain at the forefront in the fiber network field.
FTTH Cable Fabrication System Introduction
Streamlined fabrication processes play a vital role in meeting the growing need for steadfast connections. Such mechanisms are engineered to produce top-grade light-transmitting wires that energize current communication infrastructures. By leveraging modern innovations, they guarantee exactness and rapidity in every step of the process.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system is an integrated system for manufacturing home fiber drop cables. These cables consist of bare fibers secured with steel or FRP, combined with shielding casings. Consequently, it forms a long-lasting and high-performance option for high-speed internet connections.
It supports multiple compounds, including PVC, LSZH, and PE resins. Such adaptability guarantees it satisfies assorted sector requirements. Moreover, the 4-head fiber pay-off system offers precise tension control, maintaining stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
State-of-the-art fabrication lines are reshaping the process by which fiber optic cables are produced. Our high-tech system merges accuracy, productivity, and innovative solutions to produce superior outputs. Here are the key characteristics establishing our system’s industry-leading status.
Accurate Extruder Coupled with an Adaptable Head
Fundamental to our operation is a specialized 50mm extruder designed for precise material distribution. It guarantees uniform excellence in all cables manufactured. The free adjustment head allows for seamless customization, catering to various materials like PVC, LSZH, and PE plastics.
With OMRON temperature control, the system ensures temperature exactness to ±1°C. This level of precision guarantees optimal performance and reduces waste, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, ensuring that every fiber cable meets stringent industry standards, resulting in trustworthy and long-lasting outputs.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.
The steel wire reinforcement and advanced Fiber cable sheathing line handling mechanisms provide added strength and stability, ensuring that every optical cable meets industry standards for quality and performance.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.
| Feature | Upside |
|---|---|
| FiberCAN PLC Control System | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Low-cost energy performance |
| 9-meter Reel Accumulator | Uninterrupted processing |
| OMRON-based Control Units | Reliable and exact performance |
| ERP Connectivity | Real-time production tracking |
Applications of FTTH Cable Production Line
Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Portable die backing for rapid setup modifications
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Flexibility is a hallmark of our manufacturing system. It supports a wide range of materials and configurations, making it suitable for diverse applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions yields numerous benefits to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber secondary coating line cable size, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Polished and Dependable Cable Exteriors
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Benefit |
|---|---|
| 7-9km/h Output | High productivity |
| 35KW/h Energy Consumption | Reduced operational expenses |
| Negligible Attenuation | Enhanced signal quality |
| 1000mm Working Height | Enhanced operator comfort |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.